Small Sacle Palm Oil Mill Plant

Small Scale Palm Oil Mill Plant

Henan Huatai Cereals and Oils Machinery Co., Ltd. can provide you with small palm oil mill plant with 1-5TPH processing capacity. Small palm oil processing plants generally refer to Palm Oil Production Line with a daily production capacity of less than 50 tons.

Process Of Small Scale Palm Oil Production Plant

Our small palm oil processing plants are divided into two types by processing capacity. One is a mini palm oil processing plant with a processing capacity of 0.5-1 ton per hour. The other is a small palm oil processing plant with a processing capacity of 1-5tph.

Oil pressing plant from palm fruit basically includes: fruit threshing, sterilizing/digesting, oil pressing and filtering. Among all these palm oil processing sections, oil pressing and filtering must be done by professional facilities (palm oil extractor and oil filter press), while the other sections can be selected depending on your needs and financial status. It is certainly that a complete Palm Oil Mill has higher automatic degree and needs fewer labor.

1-5tph Complete Set Palm Oil Processing Machinery is newly and specially designed by Henan Huatai Cereals and Oils Machinery Co., Ltd engineers. 1-5tph small scale palm oil processing machinery adopts international advanced and mature palm oil extraction technology to extract palm oil. It is suitable for small palm oil mill plant and palm oil production business. What’s more, this kind of palm oil processing machinery with low cost and high production rate.

Palm fruit reception: Used for loading palm fruit brunch from plantation, transport to sterilizer.

Reception station: Adopt steel structure and concrete structure. Save equipment cost and construction cost.

Palm fruit sterilizer: In small scale palm oil extraction process, the vertical palm fruit sterilizer is used. The vertical palm fruit sterilizer uses direct steam to process palm fruit, which can reduce activity of the enzyme, prevent the rancidity, ensure the good quality of the crude oil. At the same time, it is good for the threshing process.

Palm fruit thresher: used for separate empty fruit bunch and palm fruit. According to the different production scale of palm oil mill plant, we can provide different types of Palm Fruit Thresher Machine to meet the production needs, like: simply type palm fruit thresher mahcine and drum type palm fruit thresher machine.

Pressing station: In 1-5tph new technology palm oil processing machinery is include digestor and oil presser. Sterilized palm fruit will be conveyed to palm fruit digestor. There are blades in digestor, blades will be rolling by motor which is on the top of digestor. Crude palm oil clarification machine mainly used to filter the crude palm oil.

Main Station Description of Palm Fruit Oil Processing:

1. Sterilization
As the first step in palm fruit crushing, sterilization is crucial to the quality of palm oil.
2. Threshing
The main function of threshing is to separate the palm fruits from the fruit bunches. The sterilized palm fruit bunches are transported to the drum threshing machine.
3. Pressing process
The pressing process requires maximum extraction of palm oil from the pulp, but the kernels cannot be broken because the crushed palm kernel oil will contaminate the crude palm oil and affect the quality. Using two or more pressing processes can effectively reduce the cracking rate of nuts.
4. Purify and clarify
The mixture in the clarifier is crude palm oil, water and a small amount of solid particles. The traditional clarification method is gravity separation.

What is the Yield of Crude Palm Oil?

After experimental studies, the oil yield of tons of crude palm oil is about 20%-23%. Of course, the oil yield is not fixed, it is affected by many factors, such as the ripeness of the palm fruit, the size and quality of the fruit, the method and time of harvesting, etc. Therefore, in actual operation, it must be adjusted according to the actual situation. The oil content of palm oil extracted from the fruit varies from 17% to 27%, while the kernel varies from 4% to 10%.

Palm Yield:

136 palm trees/Ha=20-23t FFB/Ha/year

CPO=4-5t/Ha/year

CPKO = 0.55 t/Ha/year

FFB=10-25Kg

FFB= 20% CPO; 2.5% CPKO

Cost Analysis of Processing 10TPH Palm Fruit:

If your palm fruit processing capacity is about 1-5 tons/hour, you can choose the standard configuration of palm oil production line equipment, mainly by the fermentation tank, fruit extractor, mashing tank, palm oil press, rotary sieve and plate and frame filter and other equipment, the investment is generally from hundreds of thousands to millions, mostly suitable for medium-sized Palm Oil Processing Plant.

Feasibility Analysis of Investment in Palm Oil Processing Plant:

Investment in palm oil processing plants has a stable and broad market development prospects, mainly reflected in the palm oil processing raw materials sufficient, large market demand, and large profit margins.

1. Palm Fruit Raw Materials are Sufficient

The palm fruit tree is a long-term crop with four flowering and fruiting seasons. It can provide a stable and continuous supply of raw materials for palm fruit processing, and the yield per hectare of palm fruit is 5 times higher than that of peanuts in the same area, and 9 times higher than that of soybeans. People who have seen oil palm trees know that the fruit of oil palm trees is very rich, a large string, the fruit is orange red when ripe, and the average weight of each string can reach more than 100 pounds. In addition, the growth cycle of oil palm trees is perennial, blooming and bearing fruit all year round, and can harvest several times a year. And not only the fruit, the peel can also be used to press oil, so the oil yield per unit area of palm oil is also quite high. It requires very little to grow an oil palm tree, a tropical fruit tree that can survive in Asia, the Americas, and Africa. As long as the external environment meets its growth, it will seize resources and strive to grow at all costs.

2. Palm Oil Market Demand is Large

At present, the palm oil imported from China is mainly used in the processing of composite edible oil, because of its low boiling point, many are used in the processing of instant noodles and biscuits. Palm oil also has many uses in the catering, food industry and oil and grease chemical industry. Palm oil is currently the world’s largest vegetable oil production, consumption and international trade volume, accounting for 30% of the world’s total oil consumption. This means that the market demand for palm oil is very high.

3. Palm Oil Has Large Profit Margins

The net profit and rate of return on the production investment of palm oil processing plants are often the focus of our attention and one of the main criteria to measure the development prospects of palm oil projects. The net profit margin of palm oil is about 5% higher than that of soybean oil and peanut oil.

Strength of Huatai Palm Oil Machinery

Huatai Oil Machinery is a China leading palm oil processing machine manufacrtuer and supplier, offering the factory price equipmnet and palm oil production process design at low cost, have setup mutiple palm oil mill projects with customized production process in Nigeria. Palm oil production process design is the design of the entire production process flow from palm fruit branches to finished palm oil, designing the palm oil processing flow, we must ensure the advanced and scientific process.