Common Troubleshooting of Palm Oil Production Line Equipment
As one of the most important vegetable oils in the world, the stable operation of palm oil production machine is crucial to ensuring product quality and corporate benefits. Henan Huatai Cereals and Oils Machinery Co., Ltd., as one of the leading companies in the field of oil equipment manufacturing, has provided hundreds of palm oil production line equipment to global customers for more than 37 years. This article will summarize the common troubleshooting methods and practical maintenance tips for palm oil production line equipment to help you maximize the equipment operation efficiency, extend the service life, and improve production efficiency.
Common faults and solutions for key equipment in palm oil production lines
1) Failure of palm fruit sterilization machine
Common problems:
Unstable temperature control
Abnormal noise of stirring device
Steam leakage
Huatai solution:
Huatai Oil Machinery recommends regular inspection of temperature sensors and control systems, and cleaning of steam line filters every month. For stirring devices, the bearing lubrication should be checked quarterly and high-temperature grease should be used. Steam leakage problems usually arise from aging of seals, Huatai Oil Machinery recommends the use of its patented sealing technology products, which can extend the life by 30%.
2) Palm fruit press failure
Common problems:
Decrease in oil yield
Abnormal equipment vibration
Blocked press chamber
Professional maintenance suggestions:
Huatai Mechanical Engineers pointed out that the decrease in oil yield is often related to the wear of the screw, and it is recommended to check the screw clearance every 2000 hours. Equipment vibration may be caused by loose foundation or bearing damage, and the machine should be stopped immediately for inspection. For blockage of the press chamber, operators should strictly control the cleanliness of raw materials and check the condition of the screen regularly.
3) Palm oil refining equipment failure
Common problems:
Poor decolorization effect
Unstable deodorization temperature
Slow filtration speed
Huatai professional technology:
The intelligent temperature control system developed by Huatai Oil Machinery can accurately control the deodorization temperature within the range of ±1℃. Decolorization effect problems are usually related to the quality of activated white clay or mixing uniformity. It is recommended to use Huatai’s patented mixing device. When the filtration speed decreases, check whether the filter cloth is blocked or the filter plate is deformed.
Preventive maintenance plan
1) Daily maintenance points
Cleaning management: clean the oil and residue on the equipment surface after each shift
Lubrication management: regularly add the specified lubricant according to the lubrication chart provided by Huatai
Tightening inspection: check the tightness of the bolts in key parts every week
2) Monthly maintenance points
Check the tension of all drive belts
Clean the surface of the heat exchanger
Calibrate the temperature and pressure sensors
Check the electrical control system connection
3) Annual overhaul recommendations
Huatai Oil Machinery recommends that during the annual shutdown period:
Comprehensive disassembly and inspection of major palm oil equipment
Replace all wearing parts
Test the levelness of the equipment foundation
Comprehensive upgrade of the control system (if there is a new version)
5 professional tips to extend the life of equipment
Standardized operation: Use the equipment strictly according to the operating procedures provided by Huatai
Raw material control: Ensure that the palm fruit entering the press meets the equipment requirements
Water quality management: Use softened water in the refining process
Spare parts quality: Use Huatai original accessories to avoid compatibility issues
Staff training: Regularly organize operation and maintenance training
Huatai after-sales service advantages
Henan Huatai Cereals and Oils Machinery Co., Ltd. has established a complete after-sales service system:
48-hour technical response
30 service outlets around the world
Quick supply of original accessories
Regular customer return visit system
Equipment upgrade and transformation service
Through the implementation of scientific maintenance plans and timely and effective troubleshooting, your palm oil production line will remain in the best operating condition. Henan Huatai Cereals and Oils Machinery Co., Ltd. is willing to work with you to jointly improve palm oil production efficiency and product quality and create greater value.
If you need more professional advice on the maintenance of palm oil production equipment, please contact us. Our team of experts will provide you with personalized solutions.
Website: https://palmoilmachine.com/
Email: info06@cnoilmachine.com
